Highlight:
High Frequency Welded Tube Mill Line
, Welded Tube Mill Line Heavy Type
Name: |
Welded Tube Mill Line |
Applicable Industries: |
Electric Heating Tube, Fridge Pipe, Auto Car Pipe, Sporting Facility Tube, Furniture Pipe, Cooler Pipe, Pressure Feeding Pipe, Construction Pipe, Configuration Pipe, Nature Gas Pipe |
Production Capacity: |
30~50m/min |
Round Pipe Size: |
Φ76mm~Φ165mm |
Pipe Thickness: |
2.0-8.0mm |
Material: |
Hot Rolling Or Cold Rolling Steel |
Pipe Type: |
Straight Seam High Frequency Welded Pipes |
Warranty: |
2 Years |
High Frequency Welded Tube Mill Line Heavy Type For Electric Heating Tube
(Heavy type) HF Welded Tube Mill Line
This high-frequency welding pipe mill is specialized equipment designed to produce high-frequency straight seam welded pipes for structural and industrial applications, with diameters ranging from Φ76mm to Φ165mm and wall thicknesses from 2.0mm to 8.0mm. Through optimized design, superior material selection, precise fabrication, and accurate roll forming, the entire production line achieves high precision and speed. Within the specified range of pipe diameters and wall thicknesses, the production speed can be easily adjusted to meet varying requirements, ensuring efficient and reliable operation.
Technology process
Uncoiling→ Leveling & Straightening→ Accumulating→ Leveling→ Forming→ HF welding→ Deburring (outer) → Cooling→ Sizing→ Straightening→ Cutting→ Discharging
| TY165 (Heavy type) HF Welded Pipe Mill Line |
| Active single-head De-coiler |
Configuration: One drum expanding by hydraulic
Expanding stroke: Φ460 ~ Φ520mm & Φ560 ~ Φ620mm realized by adding support plate
|
| Straight head machine |
Straight head machine form: steel desktop frame structure, welded with A3 plate and channel steel;
Roller lifting cylinder of straightening machine: Φ100mm × 450mm × 2;
Straight head cylinder: Φ 80 mm × 450 mm;
Telescopic cylinder of shovel head: Φ 63mm × 350mm;
Shovelhead swing cylinder: Φ 100mm × 400mm
|
| Leveling machine |
Material thickness: 2.0~8.0mm
Material width: 235~520mm
Feeding roller: Two rollers driven by hydraulic
Feeding roller size: Φ180X650mm
Straightening roller: Five rollers type (2 upper +3 down)
Straightening roller size: Φ140X650mm
Main motor: AC7.5KW
|
| Shear & butt welding device |
Frame mode: Two stand column and gantry type; Shearing driving: Hydraulic
Blade material: 6CrW2Si;Coil thickness: 2.0~8.0mm
Coil width: 235~520mm;Welding type: Manual welding
|
| Horizontal accumulator(floor type) |
Accumulator: introduce peripherally and feeding from the center
Out diameter: 8m (Floor-type); Width of metal strip: 235~520mm
Thinness of metal strip: 2.0~8.0mm;Feeding speed: ≥100m/min
|
| Forming & Sizing unit |
Driving system---------------------------------2 set
Second-grade transmission----------------12 sets
Feeding & Leveling device-----------------1 set
Horizontal roll frame-------------------------12 sets
Vertical roll frame-----------------------------16 sets
|
| Cold saw |
Scope of use: Carbon steel, low alloy steel, with a maximum tensile strength of 700Mpa.
Pipe type parameters: Round tube: Φ76-165mm;
Wall thickness: 2.0~8.0mm; Maximum line speed: 60m/min
|
| Run out table (both sides discharging) |
Configuration: Frame type;Length: 22m;Discharging speed: 80m/min;Driving motor: AC5.5Kw
|
| HF welder 600KW |
Type: High-frequency influence weldin; Size: GGP-600-0.4-HC;
Power: 600KW; Cooling: water-water cooling
|
| Control system |
Optional |
| Roller(Optional) |
Forming and Sizing rollers
Material: Cr12(JIS-SKD1, ASTM-D3)
Hardness: Surface quenching HRC 60 ± 2; critically grinding
Welding roller
Material: H13 (JIS-SKD61, ASTM-H13)
Hardness: Surface quenching HRC 50 ± 3; critically grinding
|
| Pneumatic system |
Prepared by Buyer
|
Active single-head De-coiler& Leveling & straightening device
Horizontal Accumulator
Horizontal roll frame & Vertical roll frame
Forming height: Φ200mm
Adjusting of Horizontal roller: Worm wheel adjusting
Adjusting of Vertical roller: Manual sync screw adjusting
| Name |
Section |
Quantity |
Shaft dia. |
Material |
Treatment |
| Horizontal roll frame |
Forming unit |
7 |
Φ120mm |
40Cr |
HF quenching |
| Sizing unit |
5 |
Φ120mm |
40Cr |
HF quenching |
| Name |
Section |
Quantity |
Shaft dia. |
Material |
Treatment |
| Vertical roll frame |
Forming unit |
7 |
Φ65mm |
40Cr |
HF quenching |
| Sizing unit |
5 |
Φ65mm |
40Cr |
HF quenching |
Turkey head straightening device
Type: Single face and with 4 rollers
Configuration: Turning adjusting from top, bottom, left and right
Adjusting method: Manual screw adjustment
Shaft material: 40Cr (HF quenching)
Quantity: 2 sets
Profile milling cut off (cold saw)
Rollers
Packaging and Shipping
1. Anti-corrosion oil is sprayed during transportation to prevent oxidation of the machine
2. Packaging isolation film to prevent machine oxidation during transportation
3. Fixed on the container with wire to prevent damage to the machine during transportation
After-sales Service
1. Technical Support: Our experienced technical team is available to provide assistance and guidance on product installation, operation, and maintenance.
2. Spare Parts Supply: We maintain a stock of genuine spare parts to quickly solve any equipment issues and minimize downtime.
3. Training Programs: We offer training programs for your staff to ensure they are proficient in using and maintaining our equipment effectively.
4. Warranty Coverage: The warranty is one year after the client receives the machine. All our products come with a warranty period, during which we provide prompt repair or replacement services for any defects covered under the warranty terms.
5. Regular Maintenance: We recommend and offer scheduled maintenance services to keep your equipment in optimal condition and maximize its lifespan.
6. Customer Feedback: We value your feedback and continuously strive to improve our products and services based on your input.
Your message must be between 20-3,000 characters!
